| List of Mechanical Spare Parts of ZJ40DBT Rig |
| Item No. | Description of Item | Model/ Part No. | Unit |
| Qty. |
| LOT-1: Spare of Generator & Compressor |
| A. Spare for Rig Generator Cummins Model: C1340S ( Engine Model : KTA50-G8) 1429KW |
| 1 | Fuel Filter Element | P/N: FS1006 | Pcs. |
| 32 |
| 2 | Oil Filter | P/N: LF3325 | Pcs. |
| 42 |
| 3 | Oil Filter | P/N: LF777 | Pcs. |
| 44 |
| 4 | Air Filter | P/N: Fleetguard AF25278 | Pcs. |
| 30 |
| 5 | Fan Belt | P/N: 3003343 | Pcs. |
| 6 |
| 6 | Air Starter Complete Assy. | Model:SS825GC03R31
SI. No-100928097
Max. Pressure: 225 Psi
Model: Ingersoll Rand | Set |
| 2 |
| 7 | Vain Set for Above Air Starter |
| Set |
| 4 |
| 8 | Pinion Drive of Above Air Starter |
| pcs |
| 4 |
| B. 250KW Auxiliary Generator : Make:Volvo Penta, Engine Model: TAD734GE |
| 1 | Temperature Sensor | 20513350 | Pcs. |
| 2 |
| 2 | Diesel Filter | 20998805/ Volvo 11110683 | Pcs. |
| 51 |
| 3 | Engine Oil Filter | 20998807 | Pcs. |
| 36 |
| 4 | Air Filter | Volvo 21377909 | Pcs. |
| 31 |
| C. Rotary Air screw Compressors: Sullair. Model: WS3010AC |
| 1 | sullube 32 fluid ( compressor oil) 18.5 litre per can |
| can |
| 5 |
| 2 | AOS element | 2250137 | Pcs |
| 4 |
| 3 | Water Separator | 2250166734 | Pcs. |
| 4 |
| 4 | Filter/return tube sullicon repair kit | 02250117-782 | Pcs. |
| 1 |
| 5 | Oil filter element | 02250155-709 | Pcs. |
| 10 |
| 6 | Overloading Air Filter | 02250125-372 /369 | Pcs. |
| 4 |
| 7 | Oil and Gas Separator | 02250121-500 | Pcs. |
| 4 |
| 8 | Clutch Elastomer | 88290019-861 | Pcs. |
| 2 |
| D. Spare for Air Dryer |
| 1 | Air filter element (for SYCD-6f dryer) | T006 | Pcs. |
| 2 |
| 2 | Air filter element (for SYCD-6f dryer) | C006 | Pcs. |
| 2 |
| 3 | Air dryer set (Sullair), max. air pressure 230psig, 400V, 3P, 50Hz | model: RC-850-400-3-50-A/ equivalent | set |
| 1 |
| LOT-2: Spare for Solid control system & Others |
| A. Spares for Mud Manifold |
| 1 | 4″×35 MPa Kelly Hose with 4″ Hammer Union Fig-1002 at Both End, Length 18 meter. | 4″×35 Mpa×18 meter, One end is 4″ Fig-1002 Hammer Female Union, The Other End is 4″ Fig-1002 Hammer Male Union. | pcs |
| 1 |
| 2 | 4″×35 MPa stand pipe Hose with 4″ Hammer Union Fig-1002 at Both End, Length-20 feet (Male female hammer union) |
| pcs |
| 2 |
| 3 | 4″ mud gate valve, Fig-1002 hammer male connection both ends, min. 5000 psi | Z23Y/1002 or equivalent | pcs |
| 8 |
| 4 | Repair kit of above 4″ gate valve including gate, seat, bush,metal ring,o-ring etc. |
| set | 15-04-47-57-0007 | 8 |
| 5 | 2″ Mud gate vale, Fig-1502 hammer male connection both ends, min. 5000 psi |
| pcs |
| 8 |
| 6 | Repair kit of above 2 inch gate valve including gate, seat, bush,metal ring,o-ring etc. |
| set |
| 8 |
| 7 | Mud hose Fig 1502, 3″, 2000 psi, 18 feet long |
| pcs |
| 2 |
| 8 | Mud hose Fig 1502, 3″, 2000 psi, 22 feet long |
| pcs |
| 2 |
| 9 | 4″×35 MPa Vibrating mud hose with 4″ Hammer Union Fig-1002, Length 4.5 meter.Male female hammer union connections |
|
|
| 1 |
| B. Connection Pipes for Tank Water Line |
| 1 | Rubber Hose Pipe | DN80 PN2 L=6000mm
ID 76mm WP 2MPa | Piece |
| 3 |
| 2 | Rubber Hose Pipe | DN80 PN2 L=1800mm
ID 76mm WP 2MPa | Piece |
| 3 |
| 3 | Rubber Hose Pipe | DN80 PN2 L=1000mm
ID 76mm WP 2MPa | Piece |
| 3 |
| 4 | Rubber Hose Pipe | DN80 PN2 L=800mm
ID 76mm WP 2MPa | Piece |
| 3 |
| 5 | Rubber Hose Pipe | DN80 PN2 L=1400mm
with elbow at two end
ID 76mm WP 2MPa | Piece |
| 3 |
| C. Valves |
| 1 | Stainless Steel Ball Valve | ID 30mm | Piece |
| 3 |
| 2 | Stainless Steel Ball Valve | ID 50mm | Piece |
| 4 |
| 3 | Butterfly Valve DN80, PN1, Lug type, | ID 80mm, pressure 1MPa | Piece |
| 4 |
| 4 | Butterfly Valve DN125, PN1,
Lug type, | ID 125mm, pressure 1MPa | Piece |
| 4 |
| 5 | Butterfly Valve DN 250/ 10″, PN1, Lug type, with wheel handle | ID-250mm, pressure 1MPa | Piece |
| 4 |
| 6 | Butterfly Valve DN150/6″, PN1,
Lug type, | ID 150mm, pressure 1MPa | Piece |
| 4 |
| 7 | Butterfly Valve DN200/8″, PN1,
Lug type, with wheel handle | ID 200mm, pressure 1MPa | Piece |
| 4 |
| 8 | Butterfly Valve DN300/12″, PN1,
wafer type, with wheel handle | ID 300mm, pressure 1MPa | Piece |
| 1 |
| 9 | Mid-Pressure Valve | DN50PN6.4 | Piece |
| 1 |
| 10 | Mud valve | DN50 both end flange | Piece |
| 3 |
| 11 | Mid-Pressure Valve | DN80PN6.4 | Piece |
| 1 |
| 12 | Relief Valve | DN50PN6.4 | Piece |
| 1 |
| 13 | Butterfly valve with long stem, lug type | size 6″, PN1Mpa | Piece |
| 2 |
| D. Spares for Centrifugal Pumps |
| 1 | Sand Pump XBSY SB 6x8J 12 1/2, coupled with motor 55kw, 380V 50Hz 3P, YB2-250M-4W |
| Set |
| 1 |
| 2 | Sand Pump XBSY SB 5×6 J- 111/2, coupled with motor 30kw, 380V 50Hz 3P, YB2-200L-4W |
| Set |
| 1 |
| 3 | Sand Pump XBSY SB 3×4 J-9, coupled with motor 7.5kw, 380V 50Hz 3P, YB2-132M-4W |
| Set |
| 1 |
| 4 | Centrifugal water pump coupled with motor 15KW, 50Hz, 380/660V, YB2-160-M2-2 | water pump YG-80-200, 50 m3/h, raise distance 50m | Set |
| 1 |
| 5 | Diesel pump (both end flanged DN50) coupled with motor 4kw, 380V, 50Hz, 2890rpm, motor nodel: YB2-112M-2 | Pump: ISB 6-50-160 I, (discharge 25 m3/h, raise distance-32m, suction & delivery-2″) or equivalent | set |
| 1 |
| E. Spare for Shale Shaker: ZDS2560×1250 (Bohai Petro. Equip.) |
| 1 | Forward Spring |
| Piece |
| 6 |
| 2 | Afterward Spring |
| Piece |
| 6 |
| 4 | Flat Screen API 60 mesh (Length 125.3cm, Width 63cm) |
| Piece |
| 40 |
| 5 | Flat Screen API 80-90 mesh (Length 125.3cm, Width 63cm) |
| Piece |
| 34 |
| F. Mud mixer Hopper: Model: HB-55 (Bohai Petro. Equip.) |
| 1 | Gate valve | DN80 both end flange | pcs |
| 2 |
| 2 | Butterfly valve 3″ wafer type |
| pcs |
| 1 |
| 3 | Butterfly valve 5″ wafer type |
| pcs |
| 1 |
| 4 | Butterfly valve 6″ wafer type |
| pcs |
| 1 |
| 5 | Butterfly valve 8″ wafer type |
| pcs |
| 1 |
| G. Others |
| 1 | Mud transfering hose L-18 feet | 03″, DN80 WP-1.6 Mpa | Piece |
| 2 |
| 2 | Mud transfering hose L-22 feet | 03″, DN80 WP-1.6 Mpa | Piece |
| 2 |
| 3 | Flexible rubber expansion joint/ compensator 8″ |
| Set |
| 2 |
| 4 | Flexible rubber joint/ compensator 6″ |
|
|
| 2 |
| 5 | Flexible rubber expansion joint/ compensator 3″ |
|
|
| 2 |
| 6 | Flexible rubber expansion joint/ compensator 4″ |
|
|
| 2 |
| 7 | Flexible rubber expansion joint/ compensator 5″ |
|
|
| 2 |
| LOT-3 : Spare parts for D.W, R.T, Pneumatic/Hydraulic Systems & Rig Trailer |
| A. Spare for Draw Works Model:- JC-40DBIII |
| 1 | Gear Lube Pump Unit C251coupled with explosion
proof motor 2.2 kW 3P 380V 50Hz (YB2-100L1-4W) | KCB 83.3 | set |
| 1 |
| 2 | Oil Suction Filter | 810504-00-0830 | Piece |
| 3 |
| 3 | DW kick back roller |
| set |
| 2 |
| B. Spare for Draw Works Hydraulic Disc Brake |
| 1 | Brake Block | PZ40-01-05 | Piece |
| 18 |
| 2 | Oil Suction Filter Element | 810506-00-0450 | Piece |
| 2 |
| 3 | Scavenge Oil Suction Filter
Element | 810506-00-0010 | Piece |
| 4 |
| 4 | Pressure Oil Suction Filter
Element | 810506-00-0200 | Piece |
| 4 |
| 5 | Refuel Oil Suction Filter
Element | 810504-00-1800 | Piece |
| 4 |
| 6 | Plunger Piston Pump coupled with motor | PVQ 13-A2R (810110-00-0200), YB-2-1001 2-4, 3kw, 380/660V, 50Hz | set |
| 1 |
| 7 | Closed tong assembly for JC32D disc brake | PZ400100B | set |
| 4 |
| 8 | Open tong assembly for JC32D disc brake | PZ400200B | set |
| 4 |
| C. Spare for Rotary Table (ZP-275) Transmission Gear |
| 1 | Lift Gear Case Pneumatic Tyre | 713110-05-0520 | Piece |
| 2 |
| 2 | Purolator LXZ-100* 180F | 810504-00-0355 | set |
| 2 |
| 3 | Air Filter DF2-32 | 810502-00-0110 | Piece |
| 2 |
| D. Spares for NOV HPU |
| 1 | HPU filter | DFBH/HC660 TF10, BM 1.0/12 | Piece |
| 2 |
| 2 | Hydraulic filter | SP08x10 | Piece |
| 2 |
| E. Hydraulic Hoses |
| 1 | Hydraulic Hose Dia 3/8 inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length-40 feet. |
| Pcs. |
| 2 |
| 2 | Hydraulic Hose Dia 3/8 inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length-30 feet. |
| Pcs. |
| 2 |
| 3 | Hydraulic Hose Dia ( 3/8) inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length-20 feet. |
| Pcs. |
| 2 |
| 4 | Hydraulic Hose (Dia 1-1/4) inch. Working Pressure 5000psi, Swivel Female Connection in Both Ends, Length-07 feet. |
| Pcs. |
| 2 |
| 5 | Hydraulic Hose (Dia-1) inch. Working Pressure 5000psi, Swivel Female Connection in Both Ends, Length-11 feet. |
| Pcs. |
| 2 |
| 6 | Hydraulic Hose (Dia-1) inch. Working Pressure 5000psi, Swivel Female Connection in Both Ends, Length-7 feet. |
| Pcs. |
| 2 |
| 7 | Hydraulic Hose Dia 1 inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length- 20 feet. |
| Pcs. |
| 2 |
| F. Spares for Pneumatic System |
| 1 | Air hose -2 inch, 4 feet long with both end npt male connection | Min 1.5 Mpa | Piece |
| 2 |
| 2 | Air hose -2 inch, 40 feet long with both end npt male connection | Min 1.5 Mpa | Piece |
| 2 |
| 3 | Air hose -2 inch, 50 feet long with both end npt male connection | Min 1.5 Mpa | Piece |
| 2 |
| 4 | Air lubricator with regulator | FRC-1/2-D-MIDI-A-NPT (Festo) | Piece |
| 2 |
| 5 | Air winch, 5 Ton capacity, complete set with rope dia 16mm, 120meter long |
| set |
| 1 |
| G. Spares for ZJ40DBT Rig Truck/trailer |
| 1 | Brake control junction | T-249315-B | Piece |
| 2 |
| 2 | Air brake booster | Type-30 | piece |
| 4 |
| 3 | Air suspension spring bag | Goodyear 566-28-3-547 | piece |
| 3 |
| 4 | Tyre with tube 12.00-20 16/18PR, Maxxis/MRF |
| Piece |
| 8 |
| LOT- 4: Spares for NOV 8-P-80 Mud Pump, Sl#12118-H |
| 1 | Insert, valve guide | 1292141 | Nos. |
| 6 |
| 2 | Spring ,valve | 1560701 | Nos. |
| 8 |
| 3 | Seat valve | 1561450 | Nos. |
| 30 |
| 4 | Valve complete | P/N-1560995 | Nos. |
| 23 |
| 5 | Insert/Disk, valve | 1560587 | Nos. |
| 10 |
| 6 | Liner 6″ | 05-464-600 | Nos. |
| 39 |
| 7 | Gasket, Liner 6″ | 1540148 or 07923280 | Nos. |
| 30 |
| 8 | Piston complete 6″ | 20-021-505 | Nos. |
| 40 |
| 9 | piston rod | 1291277 | Nos. |
| 3 |
| 10 | Nut piston | 6308241 or 005402052 | Nos. |
| 3 |
| 11 | sub rod, piston | 1291276 | Nos. |
| 3 |
| 12 | liner spray system | 1291190 | Nos. |
| 3 |
| 13 | clamp/bushing liner | 1291165 | Nos. |
| 1 |
| 14 | Rubbers piston 6″ with sanp ring
and plate | 20-040-013 | Nos. |
| 10 |
| 15 | Nitrozen charging hose, nipple, valve set of dampener (model Hydril K20-5000) | M-1920006-04 | set |
| 1 |
| 16 | Diapharam with kit, valve for hydrill dampener model K20-5000 | M-3110796-01 | set |
| 3 |
| 17 | shock proof pressure gauge, (0-5000/6000 psi), NPT 1.5″ |
| nos |
| 2 |
| 18 | Safety reset relief Valve, Titan-C (1500-5000) psi | 34000-02 | nos |
| 4 |
| 19 | Drive V belt for above mud pump, 4 rows in 1 set | 4L8V7620 | Set |
| 8 |
| 20 | Pump XBSY SB 5×6 ZJC-12 coupled with motor 37KW 3P 380V 50Hz (Motor model: YB2-225S-4W or equivalent) |
| nos |
| 1 |
| 21 | Gate valve 2″ , 5000 psi/35MPa, Both side male hammer union |
| pcs |
| 2 |
| 22 | water cooling pump NOV 1×1-1/2 C11, coupled with motor 1.49KW model: JJ182TTGS103IAPL, 50Hz, 190/380V, Frame-182TC2 (Seal type- PKD, impeller-4170-40-01) | Type-S, Part# 609102009IT40, | Set |
| 1 |
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